Jump to content

Fuel pump controller setup


Adzn3k

Recommended Posts

Hi guys

I recently fitted a fuel pressure sensor and I'm seeing a differential pressure drop when on boost. As soon as the car sees positive boost the differential pressure starts to drop progressively and at 0.8 bar its showing a drop of 1.5bar. 

I'm still on the stock fuel pump wiring which has a resistor pack, the cars running a walbro 225, a dwr1000 fpr and id1000 injectors. 

I have a feeling the stock wiring setup is what's causing me the issue. I'm looking at changing the walbro 225 out for a 450 and then making my own wiring and control the new pump via pwm and an ssr I've searched and found this wiring diagram:

vipec_SSR_wiring.jpg.170d3de8d0e056d928b

After reading the threads it seems that the jury was still out of the above diagram is the way to go. 

Link to comment
Share on other sites

A reliable method I use is to cut the positive feed near the fuel pump and insert a standard relay.  Use the original supply wire to Terminal 86 to positive trigger the relay, hard ground terminal 85 and then Run a 2.5mm fused wire directly from the battery to terminal 30. Terminal 87 supplies power via the original short wire to the pump. 

HTH, 

Richard. 

 

Link to comment
Share on other sites

  • 3 weeks later...

or you could wire in an external pump controller which is PWM capable. There is a ford unit that is used in a lot of 2000's era jagaurs, fords, etc and is very similar to the controller sold by nzefi. Similar era subaru's with ez30's and I think a bunch of the later turbo models also had similar controllers. Most of these should be available in a junkyard for cheap. They typically take 12v, ground, and PWM inputs, then the PWM control the fuel pump on the 2x output wires.

Link to comment
Share on other sites

On 8/30/2019 at 6:10 PM, Adzn3k said:

Hi guys

I recently fitted a fuel pressure sensor and I'm seeing a differential pressure drop when on boost. As soon as the car sees positive boost the differential pressure starts to drop progressively and at 0.8 bar its showing a drop of 1.5bar. 

I'm still on the stock fuel pump wiring which has a resistor pack, the cars running a walbro 225, a dwr1000 fpr and id1000 injectors. 

I have a feeling the stock wiring setup is what's causing me the issue. I'm looking at changing the walbro 225 out for a 450 and then making my own wiring and control the new pump via pwm and an ssr I've searched and found this wiring diagram:

vipec_SSR_wiring.jpg.170d3de8d0e056d928b

After reading the threads it seems that the jury was still out of the above diagram is the way to go. 

This:https://www.nzefi.com/product/fuel-pump-pwm-speed-controller/

Link to comment
Share on other sites

On 8/31/2019 at 1:53 AM, Adzn3k said:

Yeah I could do that but I don't want to. I want to control the fuel pump speed via pwm

What are you trying to achieve by PWM?  Is it a noisy pump?  Remember when you are idling and cruising fuel pressure is naturally lower so pump current is lower all on its own without any intervention.

Link to comment
Share on other sites

9 hours ago, Adzn3k said:

It's mainly to bin the stock setup 

In that case the recommended option would be to do it as per Richard Hills advice - keep it simple and only add complexity where it is needed.  PWM is just going to add complexity and more tuning with no real benefit.

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

×
×
  • Create New...