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s54 engine extremeX ECU injection and spark firing problem


urr

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Hi ,

First of all thank you for your all interests,

We work on S54 engıne and upload link trigger base map to our ecu . Today we try to start up our engine but we encounter spark firing problem and injection.We did all injection tests and firing tests when we start up engine trigger signal's YES green light up but we don't see injection and firing's signals. We share our link pc log , trigger basemap , program and video to attachment. 

Best Regards , 

link g4x trigger base setup.jpg

bmw s54.pclx log.llgx

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Hi Adamw 

I share our pinouts of the crank and camshaft sensor's sockets to attachment so according to the information you shared with us, we think that we have done wrong wiring somewhere, but we don't have a wiring diagram for the s54 crank and camshaft sensors. Would you share with us if there is a wiring diagram for these sensors ? 

In the picture I shared, our wiring is as follows ; 

CRANK SENSOR 

Yellow - signal 

Black - GRND

CAMSHAFT POSITION SENSOR

Red  - 12v

White - signal 

Brown - GRND 

Many thanks for your help in advance , 

BEST REGARDS 

CRANK SENSOR.jpeg

CAMSHAFT SENSOR.jpeg

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We made the wiring change you recommended on the crank sensor. But the ignition is stable when starting the engine, then it becomes irregular.We tried to change the trigger erming threshold, but we still couldn't find a solution. I added the new scope and pc log to the attachment. We see the problem you mentioned in the scope graph again.  

Best Regards.

WhatsApp Image 2021-08-23 at 12.15.55.jpeg

TriggerScopeLog 09.llgx PC Datalog - 2021-08-23 11;59;54 am.llgx

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we don't need ignition module because our coils are audi bosch r8 coils. Another thing we suspect is that the trigger offset on the s54 basemap is locked at 274 degrees. Could it be related to the advance calibration ?2069646251_WhatsAppImage2021-08-23at13_17_41.thumb.jpeg.9366bd512c7df2f6097adbf795bc2a27.jpeg

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You need to check the trigger offset with a timing light.  But usually the S54 is around 274-276 in my experience.

10 hours ago, Adamw said:

What do you mean by "But the ignition is stable when starting the engine, then it becomes irregular"?

Please give us a log of the engine running with "unstable ignition"

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Hi Adamw 

Sorry for the late response ,

We started our engine but there is a situation like this ; 

While starting our s54 engine, we had this problem with the base trigger setup given by the link for the s54engine . We entered our own custom trigger arming threshold and trigger setup started cranking. We already know that we have to set it ourselves, but isn't it more correct to run it with the base trigger setup of the link ecu? I am sharing the log and scopes before and after starting the engine in the attachment.We would be very happy if you could check and get back to us.

Thank you for your all interest , 

Best Regards.

 

WhatsApp Image 2021-08-25 at 22.39.22.jpeg

triger scope start.download s54 start.pclx triger scope engine run.llgx s 54 log.llgx

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hi Adamw 

We set the sync and made the engine running with our own trigger setup but what we really wonder, we couldn't trigger the advance gun and we couldnt make the engine runnig with the base trigger setup given by the link for the s54 engine . Now we can running the engine with our own custom trigger setup.We just want to make sure we have the right setup.I am sharing the base trigger setup and my own custom trigger setup scopes in the attacment I also added custom trigger offset BTDC advance setting.Would you check the custom setups I shared? and Do you have any suggestions to improve the setup? We want to make sure we are in the correct trigger setup for the s54. Thank you for your all interests.

Best Regards.

TriggerScopeLog s54 link base.llgx TriggerScopeLog custom link.llgx custom tdc.pclx

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As Vaughan says your existing sync set up is not suitable, it may work ok with the cam pulse window depending one whether the cam was fully advanced or fully retarded when you done the scope.  Your cam looks about 50deg retarded compared to the expected position.  

I know of several other S54 engines running the S54 trigger mode with G4X successfully.  

Can you tell us what the problem was when you tried the S54 mode.  

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Hi Adamw

We tried to run engine with the trigger mode that the linkecu gave for the s54 engine and the engine didnt running, then we enter our own custom tigger mode and start the engine and it s running . We shot a video step by step. You can download it from the link below. The size of the video is large so I am sending it with the wetransfer link. We also tried the setup suggested by Vaughan, but it didn't work. We will be glad if you watch and check the video. Thank you for your all interests.

Video link;

https://we.tl/t-dhxYTzUAVC 

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Hi Adamw

As you suggested, we started the engine in the base s54 triggermode of the Link ecu by making the offset 0 zero.We checked with timing light, there seems to be no problem.We have another important problem. As you can see in the video before, we are running our S54 with ITB and the e-throttle is constantly giving an error. We get the Max % DC limit (code 70 error) and fault code 84 error. Throttle works but when it draws high amperage we get this error. Shall we give up ITB and switch to single body? does this solve the problem? Does Link ecu have base setup for s54 oem ethrottle? We would be very happy if you could make a recommendation. Thanks a lot for your help

Best Regards 

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You should be able to get the ITB's working, I have done a few but all on G4+ ecu's so the throttle settings wont be much good.  The main problem is the vacuum pulls the throttles shut very hard and it takes a lot of amps to get them to initially open.  

What I do is run very retarded ignition timing at idle ~0deg, so that the throttle idle position needs to be open more to achieve the correct speed, this seems to make them easier to move.  I have heard some customers have had to remove some of the throttle return springs (i think they have 1 per throttle), but I personally havent had to do that.  

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