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Boost Control Issue


Tim M

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Greetings!

We have a stockish Evo 5 with a Plug n Play ECU being remotely tuned.  The tuner has been very receptive on the programs even though they haven't tuned this version of Link. 

We are getting close to complete, but boost control (boost cuts) are a bit challenging.  Doing 3rd gear accels from 2500-7000 rpm, no issue. 

But if downshifting to 3rd from highway speed and going WOT results in boost 'cuts' due to it exceeding the preferred 23 psi although the boost/fuel cut is set at 26 psi.  Why would it cut before hitting the threshold?

Pic for attention!  Really impressed with the ECU otherwise...

23 05 14 Evo Ring Carousel Low Low.jpg

Mitsubishi Evo 5 (Tim) V16.pclx

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All limits have a control range, the default for the MAP limit is 10Kpa.  This means at 10Kpa below your set limit the "start cut" is applied, this is progressively ramped up to the "end cut" at your set limit.  So the "Limit" is the absolute maximum that you never want to exceed, it is not the value that you want to start limiting at.

Your MAP limit is currently set to 282kpa so limiting will start at 272kpa, this is about 24.8psi boost so if you are getting a cut it sounds like it is overshooting the 253kpa target by quite a bit.  

Will need to see a log to see the reason.  

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Ok, a few things to change:

  1. Your boost control is dropping back to stage 1 during gearshifts, it should only drop back to stage 2 for a fast gear shift.  Increase the deactivation timeout to about 0.4s.  
  2. Add some stage 3 ON delay so that derivative can "put the brakes on" for long enough to stop overshoot before switching to stage 3.  Around 0.3s is typical.
  3. Increase derivative gain.  All of your gains are very low so closed loop isn't actually doing a lot in your setup, but derivative is typically way higher.  More typical would be 2-20.
  4. You will prob want to increase integral clamp also as 2% doesnt allow the ecu much adjustment.  
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